BYM Ultrasonics specializes in Branson ultrasonic equipment repair and rebuild for plastic welding applications. With more than 40 years of experience working with ultrasonic welding equipment, we provide professional diagnostics and repair solutions for complete Branson welding systems and individual components.

BYM Ultrasonics designs and manufactures custom ultrasonic horns based on the requirements of the application. Horn geometry can be developed around the shape and dimensions of the part, welding area, ultrasonic frequency, equipment configuration, and production requirements.

Our custom horn capabilities support applications including:

• Ultrasonic plastic welding
• Ultrasonic staking
• Ultrasonic insertion
• Spot welding
• Specialized plastic assembly applications
• Custom production processes

BYM Ultrasonics designs and manufactures custom ultrasonic welding fixtures and part holding tooling around the geometry of your components and the requirements of the welding process.

A properly designed fixture can help maintain part positioning, support critical areas during welding, improve repeatability, and make loading and unloading more efficient for production operators.

Fixtures can be developed for existing ultrasonic welding equipment as well as incorporated into new custom machines and automated assembly systems.

We can manufacture replacement ultrasonic horns, fixtures, and tooling for existing plastic welding applications. When appropriate, we can work from an existing component, available drawings, equipment specifications, or application information to develop replacement tooling.

This capability is particularly valuable for manufacturers operating older or specialized equipment where original tooling may be difficult to obtain.

Developing tooling for a new plastic welding application starts with understanding the part and the desired assembly.

Information that can help us evaluate a new application includes:

• Plastic material
• Part samples
• CAD files or dimensional drawings
• Desired weld or assembly area
• Existing ultrasonic equipment
• Operating frequency
• Production requirements
• Current tooling or process challenges

Using this information, we can evaluate the application and determine an appropriate approach for the horn, fixture, and related tooling.

BYM Ultrasonics’ capabilities extend beyond individual horns and fixtures. We also design and manufacture custom ultrasonic welding machines and specialized assembly equipment.

Our experience includes corrugated box welders, rotary table indexing systems, multiple head ultrasonic machines, heating stake horns, custom boosters, converters, fixtures, and application specific tooling.

This allows us to approach projects as a complete manufacturing application rather than treating the ultrasonic horn or fixture as an isolated component.

For all your custom ultrasonic horn designs, replacement horn, welding fixture, specialized tooling, or tooling for a new plastic welding application, BYM Ultrasonics can help develop a solution around your production requirements.